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Yokogawa Bluestar to enable convergence
By N. N. Sachitanand
BANGALORE, AUG. 27. What's the business environment today? Global
competition, thinning margins and shifting customer needs. To
survive in such a marketplace, enterprises need to be lean and
mean to keep costs down and fleetfooted and flexible to cater to
rapidly changing customer demands and market economics. How can
this be achieved? By seamlessly integrating manufacturing
operations with business systems.
To enable enterprises in the process industry achieve such
convergence, the Tokyo-based Yokogawa Inc, a global leader in
process control technology, has come with a unique business
offering called enterprise technology solutions (ETS). The
mandate for ETS is to integrate the entire enterprise, from field
instruments to control systems to enterprise-wide business
management systems and e-commerce applications.
In order to build up the capability to deliver ETS, Yokogawa has
acquired upstream technologies and built global alliances. For
instance, it acquired Marex Technolgoies, which specialised in
the integration of manufacturing execution systems with
enterprise resource planing (ERP). Yokogaa became a global
service partner to SAP, the leader in ERP solutions. It has
allied with Shell Global Solutions for marketing and implementing
Shell's advanced process control technology. Another partnership
with Dell Coropration will develop web-enabled supply chain
management solutions.
At the core of ETS technology is a powerful plant information
management system, named as Exquantum. Based on Windows NT
platform, Exquantum integrates the business domain with the
process control domain and is the basis of Manufacturing
Execution Systems for optimising operations in process
industries. It can provide individual solutions without the need
to develop customised software.
In India, Yokogawa's front end is its Bangalore-based joint
venture, Yokogawa Blue Star (YBL) in which Yokogawa owns 40 per
cent of the equity, Blue Star 29 per cent and the rest is with
the public. Founded in 1987, YBL has three divisions: systems,
products and services. Of last year's turnover of Rs. 143 crores,
about 60 per cent came from systems, 30 per cent from products
and 10 per cent from services.
According to Mr. J. P. Singh, YBL's Managing Director, the
company has an overall 20 per cent share of the process systems
market in India. It has till now installed more than 350
distributed control systems all over the country of which the
industry-wise breakup is: chemicals 130, refining and
petrochemicals 75, power 50, fertilizer 50 and metallurgical 25.
The rest is in sectors such as cement, paper, sugar and water
treatment. Among the new sectors which YBL has catered to are
semiconductor and optical fibre industries.
YBL has now taken up implementation in India of aspects of ETS,
such as terminal automation systems for refineries linked to
demand forecast from retail outlets, computerised maintenance
management systems, plant information management systems,
business integration to SAP/Oracle systems and supply chain
management. The first major ETS implementation has taken place in
Kochi Refineries.
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